500 kW Liquid Cooled Load Bank for Data Centre
Designed for simultaneous commissioning of data centre power infrastructure and liquid cooling systems.
500 kW Liquid-Cooled Load Bank
View 500 kW Full Specifications →
Liquid-Cooled Load Bank: Working Principle for Data Centre Cooling Validation
Designed for data centre liquid cooling validation, the liquid-cooled load bank applies pure resistive electrical load while simultaneously transferring heat into the liquid cooling circuit. One unit delivers both power testing and chiller performance validation.
Liquid Cooling Load Bank = Resistive Heating + Direct Liquid Cooling.
Simulates server power consumption for electrical testing, and precisely transfers heat into the liquid cooling loop for cooling system testing.
One machine completes power testing and cooling system testing simultaneously.
Liquid Cooled Load Bank — How It Works
This liquid-cooled load bank supports direct connection to most cooling towers, with adaptable interfaces for different site piping standards.
Designed specifically for cooling tower performance validation, it delivers efficient, direct thermal load testing for data centre liquid cooling projects.Ensures consistent cooling performance and avoids thermal risks.
Closed-loop water circuit with no air pockets, no hotspots, no dead zones. Uniform flow distribution, stable controllable pressure, and no hydraulic shock.Enables fast-track site commissioning without complex wiring.
PC cluster control software is available. An optional wireless communication module supports multi-load group control without dedicated network infrastructure.Guarantees reliable on-site operation even without network access.
On-site operation via local PLC controller and touchscreen HMI panel. Full manual control is available, with no network dependency during commissioning and testing.Liquid Cooled Load Bank Customization Services
Every unit is configured to your exact specification — from power rating and enclosure dimensions to connection interface and communication protocol.
Custom Power Rating
Configured to your exact power output from 50 kW to 500 kW and beyond — specify voltage, phase, and load step resolution.
Custom Dimensions & Mounting
Cabinet footprint, enclosure height, and wheel / skid / trailer mounting options configured to fit your facility constraints.
Custom Protocol
Standard TCP/IP and Modbus RTU; custom communication protocols available to integrate with your test automation system.
Custom Flanges & Connections
DN100 flanged (4") or DN50 quick-connect (2") as standard; custom flange sizes and connection types available to match your CDU circuit.
Custom Power Supply
Single-phase or three-phase input; custom voltage range and frequency to match local grid standards or generator output specification.
Complete Test Solution
Full accessories package: manifold connectors, UPE flexible hoses, ball valves, flow meters, and quick-connect fittings for immediate deployment.
Liquid Cooled Load Bank Manufacturing & Testing
Every unit is assembled, tested, and inspected in our dedicated liquid-cooled load bank workshop before leaving the factory.
Large-Scale Production Facility
Dedicated liquid-cooled load bank manufacturing workshop — purpose-built for large-scale industrial assembly, testing, and quality verification of high-power units.
Mature Cooling Tower Testing
In-house cooling tower loop available for pre-shipment validation. Every unit undergoes full-load testing before dispatch to verify on-site performance.
Software-Based Thermal Simulation
Reliable software simulation of water stratification and inlet/outlet temperature differentials — models heat dissipation behaviour to verify thermal performance before physical testing.
Safe Export Packaging & Pre-Shipment Protocol
Every liquid-cooled load bank is nitrogen-purged and dried before shipment to prevent internal corrosion during transit. Secure export packaging ensures safe worldwide delivery.
Liquid Cooled Load Bank Intelligent Control Software
Wireless centralized control for multiple load banks from one PC.
Achieve synchronous loading and unified management of parallel units, greatly improving efficiency for large-scale data centre commissioning.Real-time monitoring of all key test parameters.
View voltage, current, power, inlet/outlet water temperature, flow rate and pressure on one intuitive dashboard.Automatic data logging and one-click professional report export.
Generate timestamped test records & standardised PDF/Excel reports for easy acceptance and compliance filing.Custom interface and control logic to match your workflow.
Flexible customization of screen layout, test steps and alarm rules for site-specific applications.Liquid Cooled Load Bank Applications
Validate UPS, generator, and PDU performance before go-live.
Apply rated resistive load to test electrical performance and switchgear thermal behaviour, ensuring reliable operation before the IT hall goes live.Verify CDU and chiller performance under full thermal load.
Apply thermal load to the CDU return line to test chiller sizing, flow balancing, temperature regulation, and alarm response.Stabilize your full heat rejection chain and identify bottlenecks.
Maintain stable thermal load across the tower, chiller, CDU, and load bank to detect issues before site commissioning.Simulate accurate charge/discharge cycles for liquid-cooled energy storage.
Programmable thermal load for battery or thermal storage systems, replicating real-world conditions during testing.Validate N+1 and 2N cooling redundancy with staged load steps.
Monitor switchover performance and thermal margin under partial load to confirm redundancy works as designed.Liquid Cooled Load Bank Ordering Process
- You Send the Spec Power, voltage, application, communication protocol. We confirm feasibility and issue a quotation within 48 hours.
- Unit Built to Your Spec Power, protocol, protection thresholds, and interface fittings — all configured and tested at the factory before dispatch.
- Delivery & Site Prep Unit arrives. You prepare coolant connections (DN100 or DN50) and electrical supply. Installation guidance provided.
- Commissioning On-site integration supported. Multiple units paralleled if required. Protection set-points aligned to your test plan.
- Test Run & Sign-off Engineer executes the validation sequence. Load applied, cooling chain responds, data logged, system signed off.
08-FAQ
FAQ
Can this unit test power systems and cooling systems at the same time?
Standard models support up to 5MW per container. Larger capacities are achieved through synchronised parallel operation of multiple cabinets — up to 30MW+ under unified control.
What cooling media is compatible with the heat exchanger?
Standard voltages are 400V / 690V. Medium-voltage versions at 10.5kV and 13.8kV are available as custom configurations. All configurations are engineered to order.
How is the unit controlled on site?
Liquid-cooled and containerised are separate product lines. Batterlution’s liquid-cooled load banks are available in rack-mounted and floor-standing form factors.
What water connections does the unit use?
A 20ft container typically accommodates 1–3MW of capacity. A 40ft container typically accommodates 3–5MW+. Choose based on your project power requirement and available site footprint. Custom sizes are available.
Can multiple units be run together for larger projects?
Yes. RS485 / Modbus RTU and Modbus TCP/IP are standard. Optional app-based remote control and unified parallel control across multiple cabinets are available.
How do I get a quotation?
Once the container is positioned and cables are connected, the system is ready for testing in approximately one hour. No civil engineering or equipment room required.
What is the lead time for a standard unit?
Send your power requirement, voltage, container size, and test scenario. We will confirm the configuration and issue a quotation within 48 hours. No obligation — custom configurations are welcome.
What certifications does the unit carry?
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